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| Model 281 Automatic Testing System |
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| For Hydraulic or Fluid Products |
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Applications |
| The model 280 type testers are ideal when your application calls for: |
- Production Testing
- A custom designed tester
- An automatic test sequence
- Adjustable parameters
- Data Acquisition
- Statistical process control
- Barcode input
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| This new state-of-the-art test station offers you total control over your production testing. Take full advantage of the data acquistion features for your statistical process control program. |
| Features |
- Test apply tolerance limits you establish for each product type.
- Windows enviroment provides an easy to use system. An optional touch screen is avail able.
- Data is displayed on the screen as the test progresses.
- All compliance and operational tests can be conducted from a single test station.
- For products that are to be srviced in the test area, a diagnostic screen directs teh operator to the probable cause based on test data.
- Multi-language and customized messages can be displayed based on operators ID number.
- An audit station can be combined with the test station. This allows a sampling of prod ucts to be selectted for extended quality tests.
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| 1.Test parameters and inspection notes can be scanned into the test station |
2. Parameter setting mode |
3. Product under test is connected |
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| 4. Remote Control can be mounted on the top or under the work surface |
5. The operator is guided through the operation with a combination of text and graphice, in a language of their choice. |
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Various screens provide the operator with real time test paraments, test results and special messages. |
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A printer or printers at the test station produce reports, acceptance stickers or inspection tags as the test is compleated. |
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| Networking |
| The model 280 automatic test system provides a vital part of your ISO9000 quality management system. They can be used as stand-alone test stations or networked with a host computer. The host computer services as a source for all test parameters an a collection point for all test results. |
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| Features: |
The data acqusition system can tie all test data, repair actions and warranty service together for each serial number.
Data can be sorted by the product serial number or by a product batch number.
Any number of test stations can be managed from the host computer. The test stations can be located any diatance from the host computer, provided proper cabling and interconnects are provided.
The system can interface directly with PLC and computer based programs. |
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| Standard Tests |
Standard tests include operational , speed, flow rate, actuation and force. A wide range of other tests can also be preformed.
These include:
- Power Consumption
- Pressure
- Flux
- Flow
- Vibration
- Direction
- Dead Band
- Resistance
- RPM
- Pressure Decay
- Noise
- Temperature
- Others
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| With a networked system test parameter are entered for all products |
Results from all test stations are displayed |
Information is available at the desk of all interested parties. |
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| Test data can be sorted by model number, serial number, operator name, date or any other recorded factor. Data reports and management summary reports are provided to your specifications |
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| The Model 280 Automation Test Stations are avilable in a varidity of configrations to suit your needs. |
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| Typical Operation: |
- At the start of the each shift an automatic functional test verifies the performance of all vital safety circuits.
- The product's model number and serial number are scanned in. Once the product is identified, the test station knows the test parameters to apply. It holds those parameters until a new product is entered.
- The safety type compliance tests are conducted.
- Operational tests are then performed.
- If action or inspection points by the operator are required, they are displayed on the screen.
- The operator enters the inspection results using a barcoded list of common responses; specal infor
- mation can be entered using the keyboard or touch screen.
- An out of tolerance condition causes the tester to remove all electrical power, alart the operator with a visual and audible alarm. The reset button must be operated to continue.
- As all actions are compleated the test data is
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| If your product is hydraulic or fluid powered, the Model 280 Automatic Test Station is right for you! |
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| Your Future Rest on the Quality of Your Products! |
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The model 280Automatic Test Station assists assists your quality efforts.
Control of The Test Parameters
- All test paramenters are secured in the host program and accessible only ot authorized personnel.
- Every product of the same model number receives the same test and has the same parameters applied.
Enforment of Uniform Procedures
- Every Operator is guided through a fixed sequence of steps to eliminate inconsistencies in the test procedure.
- Where a number of operator actions are required, message blocks and response devices are used to maintain consistent procedures.
Data Acquistion
- Both electrical and physical inspection results are recorded for every product.
- The database of information supports your statistical process control (SPC) program.
Quality Audits
- The test stations can be programmed for automatic selection of products for audit.
- Test stations can be programmed to conduct of monitor special audits, while conducting normal test programs. The results of such audits are documented on the data base.
Employee Training
- Special message blocks with detailed instruction are provided until new operator become proficient in the test procedure.
Verifcation of The Test Station Operation and Calibration
- Calibration programs guide the technician in performing the scheduled calibration.
- All critical safety circuits in the tester are verified during each start-up.
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